Aviation

Aluminum, titanium and nickel alloys are generally used in Aviation sector since they are light and durable. The tools that are used to process these materials are required to be resistant to friction, wear and high process temperatures.

In this context, since the light alloys which are used in the aviation sector tend to stick to, and to spin the surface of the tool, the coating to be used must be resistant to the effects of adhesive wear. At the same time, especially due to the set and abrasive effects of alloy elements such as molybdenum, chrome, nickel, it is expected that the coating to be used is resistant against the abrasive wear, and it is also expected that the coating is resistant to high temperatures since these alloy elements tend to overheat during machining process.

Choosing a coating that will provide all these expectations in an optimal level is of critical importance in terms of increasing tool efficiency and reducing tool cost per piece that is produced.

PVD Coatings for Aviation

PVD coatings preferred in the aviation industry

Coating NameChemical compositionHardness (HV)Friction co-efficient*Thickness (μm)Degradation temperature (°C)ColorProperties
Super TiNTiN based26000,402 – 5600Golden yellowGeneral purpose use, wide application area, all mechanical-chemical properties are at medium level
AntrazitTiCN based38000,251 – 4400Violet-GreyHigh hardness, low friction co-efficient, medium temperature resistance
Zafir PlusAlTiN based36000,551 – 4900Black-PurpleHigh hardness, high oxidation resistance, high heat hardness
Moldex ExtraCrN based24000,352 – 10700Silver GreyLow friction co-efficient, high surface quality, very high coating toughness, feature of being thick-applied
OnyxAlCrN based36000,501 – 71000Fume GreyHigh hardness, high heat hardness, high oxidation resistance, suitable for insufficient cooling and dry chip removal
PreventaTiSiN based42000,501 – 41100BronzeVery high hardness, very high heat hardness, excellent oxidation resistance, suitable for chip removal and dry cutting from hard material, Nano-composite structure
AlternaZrN based30000,301 – 5450Bright yellowExcellent surface properties, very high adhesive abrasion, adhesion, winding resistance
Lubrica TopAlTiCrN based37000,502 – 10950Black-PurpleHigh hardness, low friction co-efficient, high toughness, high temperature resistance, high heat hardness

*: Friction co-efficient has been measured against steel

Which coating should I choose?