Automotive

In the automotive sector, PVD coatings are needed in many processes and equipment such as gear producing knives (hobbing, fellow, sykes knives), cutting tools and sheet metal cutting and forming molds, and in metal and plastic injection molds.

The PVD coatings that are used reduce the wear rate peculiar to the application, and offer long tool life and mold life.

As a result of technological developments happening in the automotive industry:

  • Requirement for usage of mold and tool having higher efficiency
  • Requirement for reaching higher production speeds
  • Requirement for usage higher strength, therefore more abrasive workpieces and sheets
  • Requirement to reduce the amount of lubrication
  • Requirement to reduce tool and mold cost per piece that is produced

With the use of new generation PVD coatings with superior mechanical properties and wear resistance, these requirements are met and high productivity and profitability values are achieved.

Automotive Industry

PVD coatings preferred in the automotive industry

Coating NameChemical compositionHardness (HV)Friction co-efficient*Thickness (μm)Degradation temperature (°C)ColorProperties
Super TiNTiN based26000,402 – 5600Golden yellowGeneral purpose use, wide application area, all mechanical-chemical properties are at medium level
AntrazitTiCN based38000,251 – 4400Violet-GreyHigh hardness, low friction co-efficient, medium temperature resistance
Zafir PlusAlTiN based36000,551 – 4900Black-PurpleHigh hardness, high oxidation resistance, high heat hardness
Moldex ExtraCrN based24000,352 – 10700Silver GreyLow friction co-efficient, high surface quality, very high coating toughness, feature of being thick-applied
OnyxAlCrN based36000,501 – 71000Fume GreyHigh hardness, high heat hardness, high oxidation resistance, suitable for insufficient cooling and dry chip removal
PreventaTiSiN based42000,501 – 41100BronzeVery high hardness, very high heat hardness, excellent oxidation resistance, suitable for chip removal and dry cutting from hard material, Nano-composite structure
PotentaTiCrN based30000,301 – 7600Golden yellowIt includes intermediate phases in inter ceramic bind structure, having low friction feature, in its body.
AlternaZrN based30000,301 – 5450Bright yellowExcellent surface properties, very high adhesive abrasion, adhesion, winding resistance
Lubrica TopAlTiCrN based37000,502 – 10950Black-PurpleHigh hardness, low friction co-efficient, high toughness, high temperature resistance, high heat hardness
Lubrica TriboAlCrTiN based37000,302 – 10900Blue-GreyLubrica Tribo PVD coating, it is the version of Lubrica Top coating whose surface properties have been improved, and friction co-efficient of which has been decreased.
Mold PlastTiN based26000,400,5 – 2600Golden yellowHigh hardness, low friction co-efficient, high toughness, high temperature resistance, high heat hardness

*: Friction co-efficient has been measured against steel

Which coating should I choose?